Vedanta Resources plc

Annual report 2009

Zinc – Lead

Description

Vedanta is the world’s second largest integrated Zinc-Lead producer. Zinc and Lead operations include various mines and smelting facilities in India.

272 million tonnes of Reserves and Resources of ore.

Key locations
India
Zinc and Lead Mines

Rampura-Agucha
Rajpura Dariba
Sindesar Khurd
Zawar

Smelters and Refinery

Chanderiya
– Zinc & Lead smelters
– Silver refinery
Debari – Zinc smelter
Vizag – Zinc smelter

 

The performance of our Zinc business in FY 2009 is set out in the table below.

(in US$ millions, except as stated)     FY 2009 FY 2008 % change
Production volumes – Zinc (in kt)          
Mined metal content     651 551 18.1 
Refined metal     552 426 29.6 
Production volumes – Lead (in kt)          
Mined metal content     84 78 7.7 
Refined metal     60 58 3.5 
Production volumes – Saleable silver (in m. oz)     3.38 2.58 31.0 
Sale of commercial power, including wind power (in million units)     297 112 165.2 
Average LME zinc cash settlement prices (US$ per tonne)     1,563 2,992 (47.8)
Average LME lead cash settlement prices (US$ per tonne)     1,660 2,875 (42.3)
Average exchange rate (INR per US$)     45.91 40.24 14.1 
Unit costs          
Zinc (US$ per tonne)     710 884 (19.7)
Zinc (INR per tonne)     32,621 35,590 (8.3)
Zinc excluding royalties (US$ per tonne)     609 686 (11.2)
Zinc excluding royalties (INR per tonne)     27,973 27,625 1.3 
Revenue     1209.1 1,941.4 (37.7)
EBITDA     605.4 1,380.1 (56.1)
EBITDA margin     50.1% 71.1%
Operating profit     548.3 1,333.0 (58.9)

Production Performance

Mined metal production for zinc and lead from all our mines was 735,000 tonnes in FY 2009, up 16.9% over FY 2008, primarily as a result of commissioning of the stream III concentrator at the Rampura Agucha mine.

We delivered record refined zinc metal production in FY 2009 of 552,000 tonnes, up 29.6% compared with FY 2008. Production was higher primarily on account of commissioning the new zinc smelter at Chanderiya in December 2007 and the 88 ktpa de-bottlenecking project. The production of lead during FY 2009 was 60,000 tonnes, up 3.5% compared with FY 2008.

Production of saleable silver in FY 2009 was our highest ever at 3.38 million troy ounces, up 31% compared with FY 2008.

Unit Costs

Unit costs of production in FY 2009 excluding royalties were lower at US$609 per tonne (INR 27,973 per tonne) compared with US$686 per tonne (INR 27,625 per tonne) in FY 2008. Cost performance in Indian rupee terms during the year was impacted by higher input costs, benefit of increased volumes, volatile acid credits and higher coal cost used for captive power plant. The underlying operating performance showed an improving trend with exit CoP (excluding royalties) in March 2009 of US$593 per tonne (INR 30,380 per tonne) despite lower by-product credits.